LOGO

Close

关于我们

青岛锐尔凯机械有限公司

专注于自动化科技装备的全球化制造商

A global manufacturer focusing on automation technology equipment

    青岛锐尔凯机械有限公司专业从事自动化输送与分拣设备的研发与制造。公司成立于2007年,坐落于青岛市莱西姜山镇昌平路111号,占地面积超过20000平方米,厂房面积12000平方米。公司通过了ISO9001质量管理体系认证、ISO14001环境管理体系认证、知识产权管理体系认证,获得国家“高新技术企业”、青岛市“专精特新”企业、青岛市“科技型 中小企业”、“青岛市小型快递包裹智能分拣技术创新中心”等称号。公司已成功申报并获得自主研发的发明与实用新型专利20余项

查看详情

匠心智造·创新驱动·以人为本

坚持市场导向,坚持技术驱动,创新引领。

  • 翻盘分拣机
  • 落盘分拣机
  • 伸缩式皮带输送机
  • 滚筒输送系统
  • 窄带分拣机
  • 摆轮分拣机
  • 移动式mini伸缩机

解决方案

携手行业龙头企业,跨行业跨领域赋能

生鲜

ELECTRICITY

痛点:

1.损耗管控难

因为生鲜非标准化特性,损耗管控一直都比较难,在分拣过程中,难免会遇到分拣员随意扒皮、操作失误等行为。比如为了便于后期核算,将实际重达46.3斤的白菜私自抹零记录为46.0斤,这样日积月累,配送公司无形之中就损失了数万元,且老板查无所查。

2.分拣效率低

客户订单经历打印-手工填单-再次录入电脑订单表-再次打印成发货单的过程,分拣员不仅要称重,还要一遍遍比对A4纸上每一个订单,分拣完一单打勾标记,无法专心做一件事,工作效率自然就低了。如果期间订单A4纸遗失、损毁的话,对分拣到一半的分拣人员来说简直是痛不勘言。

3.进度跟进难

客户对食材配送的时效性要求非常高,需要配送企业在指定时间前完成配送服务,这就需要管理人实施掌握订单分拣进度,方便及时安排配送车辆发货。传统的分拣方式,管理人需对接每一个分拣人员询问,不仅跟进效率非常低,且还会打断分拣工正常工作。

4.分拣出错率高

传统的生鲜分拣过程中,分拣工称重完毕后会将货物放入指定的客户框。因为分拣都是深夜作业,精神力集中度相对较低,放错框的事件时有发生,出库前再次核单也只能发现明显缺失的商品,无法再次核对商品重量,所以常常是送到客户手中,客户再次过称才会发现订单斤数不对,极易引发售后纠纷。

5.员工责任不明晰

是人都难免出错,出错了最关键是找到哪里错了,以后才可以加强防范。传统的分拣过程订单分拣出错率高居不下。因为前期分拣任务划分不明,缺少分拣历史记录,导致事后追责太难,分拣工、采购员、配送等部门之间、部门之内相互推责,很多时候都不了了之。"

查看详情

鞋服

SHOES CLOTHES

痛点:

1.SKU多、订单多:

鞋服品类多,SKU多,增加货物拣选与分类难度,需要设置较多的格口数量。在色彩、尺寸、季节商品中,服装物流是公认的最接近单品管理的多频率小批量物流模式,这种多频率小批量的模式,更加要求鞋服订单拣选的精准度。鞋服行业消费者千人千面的个性化需求不断增加,也使得多批次小批量和快速反应的需求增加,迫使入库效率与出库效率都需要大幅提高。

2.鞋服退货率较高:

鞋服行业的退货率相对其它行业而言更高,电商的渗透进一步提高了退货率、增加了退货件数,使得逆向物流的处理压力激增。这势必会影响重新归类上架和库存周转的效率,造成仓库积压、成本抬高,或者门店被迫进行降价清仓处理。

3.订单流量波动大:

鞋服行业订单流量波动大,分拣作业量变化极大,小促作业一般是日均作业的5倍左右,大促作业一般是日均作业的20~40倍。促销季、换季上新等高峰期,出货量、退货量的激增,订单出入库不稳定,会带来很多不确定因素。不同的发货量需要更灵活的拣货模式,这要求鞋服仓储的拣选-分拣系统能够做出高效反应。目前人工拣选,不仅分拣效率低下、出错率高,人力成本也居高不下,人员流动大难管理,难以从容应对这种形势。

4.全渠道销售订单类型多样化:

鞋服行业全渠道销售包括多种类型,比如多级经销模式、门店直营模式、线上销售模式、线上团购模式、线下奥莱模式、客户定制模式等,不同销售模式的订单结构与类型不同,因而需要灵活的分拣解决方案,以便适应不同类型的订单拣货。"

查看详情

合作伙伴

记录我们与世界时刻在变动

TOP
Precautions for operation and maintenance of drum conveyor lines

LOGO

Close

NEWS

Precautions for operation and maintenance of drum conveyor lines

Release time:2023-10-20 09:48:15 Source:小编 Click:

In modern industrial production, drum conveyor lines play a crucial role in the transportation and handling of materials, improving production efficiency and reducing labor costs. However, in order to ensure the normal operation and lifespan of the drum conveyor line, operators must comply with a series of important precautions and maintenance procedures.

Precautions for operation and maintenance of drum conveyor lines(图1)

1、 Choose the appropriate type of drum conveyor line

When selecting a drum conveyor line, it is necessary to consider factors such as the nature, size, weight, and production environment of the material. Different types of drum conveyor lines are suitable for different application scenarios, such as heavy-duty drum conveyor lines suitable for large and heavy materials, while lightweight drum conveyor lines are suitable for small and lightweight materials. Choosing the appropriate type can improve the efficiency and lifespan of the conveyor line.

2、 Regular inspection and maintenance

Regular inspection and maintenance are key to ensuring the normal operation of the drum conveyor line. Operators should regularly inspect various components of the conveyor line, including rollers, transmission devices, belts, support frames, etc., to ensure that they are not damaged or worn. If any problems are found, the damaged components should be repaired or replaced immediately to prevent further damage.

3、 Correct installation and adjustment

Correct installation and adjustment are crucial for ensuring the stability and performance of the drum conveyor line. During installation, it is necessary to ensure that the support frame of the conveyor line is stable and level. In addition, correct belt tension and adjustment of drum clearance are also important to ensure that the material can smoothly pass through the conveyor line.

Precautions for operation and maintenance of drum conveyor lines(图2)

4、 Train operators

Operators must undergo professional training to understand the operation and maintenance requirements of the drum conveyor line. They should know how to start and stop the conveyor line correctly, how to respond to emergency situations, and how to perform daily maintenance tasks. Training can improve the skill level of operators and reduce the risk of accidents and equipment damage.

5、 Comply with safety regulations

Safety is the primary task of drum conveyor line operation. Operators must strictly comply with all safety regulations and procedures, including wearing personal protective equipment, avoiding standing on operating conveyor lines, and not allowing unauthorized personnel to approach equipment. In addition, regular safety inspections should be conducted to ensure that the equipment is free from potential safety hazards.

6、 Reasonable load and material distribution

When using drum conveyor lines, it is necessary to ensure reasonable load and material distribution. Do not overload the conveyor line to avoid damaging the equipment and reducing its lifespan. In addition, materials should be evenly distributed on the conveyor line to ensure a smooth conveying process.

Precautions for operation and maintenance of drum conveyor lines(图3)

7、 Regular cleaning

Regular cleaning of the drum conveyor line is an important part of maintenance. The dust, debris, and dirt accumulated on the conveyor line may affect the performance of the equipment and even damage the drum. Therefore, regular cleaning of the conveyor line and related components is essential.

Roller conveyor lines play an indispensable role in industrial production, but to ensure their normal operation and lifespan, operators must strictly follow a series of precautions and maintenance procedures. Choosing the appropriate type, regular inspection and maintenance, correct installation and adjustment, training operators, complying with safety regulations, reasonable load and material distribution, and regular cleaning are all key steps to ensure the efficient and safe operation of drum conveyor lines. Following these requirements will help reduce accident risks, improve production efficiency, extend equipment life, reduce maintenance costs, and thus contribute to the sustainable development of industrial enterprises.


Search

Notice Announcement

Replace

TOP